一種新型螺桿膨脹機(jī)轉(zhuǎn)子的制作方法
一種新型螺桿膨脹機(jī)轉(zhuǎn)子的制作方法
【專利摘要】一種新型螺桿膨脹機(jī)轉(zhuǎn)子，其結(jié)構(gòu)包括雙邊為非對(duì)稱的陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子，它們的組成曲線為圓弧及其包絡(luò)線，齒數(shù)比為6：5，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間具有間隙。本實(shí)用新型是以陰轉(zhuǎn)子的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間的間隙為0.10-0.14mm，按其實(shí)際型線坐標(biāo)制造的轉(zhuǎn)子具有“曲面對(duì)曲面”、“大轉(zhuǎn)子、低轉(zhuǎn)速”的特點(diǎn)。本實(shí)用新型與已有技術(shù)相比，具有完全實(shí)現(xiàn)“曲面對(duì)曲面”密封，從而有助于形成流體動(dòng)力潤(rùn)滑膜，降低通過接觸帶的橫向泄漏，提高膨脹機(jī)效率，改善轉(zhuǎn)子的加工、檢驗(yàn)性能；采用大轉(zhuǎn)子、低轉(zhuǎn)速設(shè)計(jì)思路后，可以降低噪聲和振動(dòng)，提高轉(zhuǎn)子剛性，延長(zhǎng)使用壽命，相對(duì)減小對(duì)加工精度、雜質(zhì)和油碳化物敏感性的優(yōu)點(diǎn)。
【專利說明】一種新型螺桿膨脹機(jī)轉(zhuǎn)子
【技術(shù)領(lǐng)域】
[0001]本實(shí)用新型涉及一種轉(zhuǎn)子，尤其涉及一種新型螺桿膨脹機(jī)轉(zhuǎn)子。
【背景技術(shù)】
[0002]螺桿膨脹機(jī)中，轉(zhuǎn)子的形狀基本上決定了螺桿膨脹機(jī)的性能，目前世界上已有的有代表性的轉(zhuǎn)子型線主要有:德國(guó)某公司的型線，瑞典某公司的型線，以及臺(tái)灣、日本等公司的型線，這些型線選取不同的曲線及其組合，由于設(shè)計(jì)取向不同，應(yīng)該說各有各的優(yōu)缺點(diǎn)?，F(xiàn)有技術(shù)存在的共同缺點(diǎn)是:轉(zhuǎn)子直徑較小導(dǎo)致轉(zhuǎn)速高，同時(shí)，會(huì)出現(xiàn)噪聲、振動(dòng)大、剛性不足，從而影響使用壽命等問題。
【發(fā)明內(nèi)容】
[0003]本實(shí)用新型的目的在于提供一種新型的螺桿膨脹機(jī)轉(zhuǎn)子，其設(shè)計(jì)取向是:轉(zhuǎn)子間完全實(shí)現(xiàn)“曲面對(duì)曲面”的密封，不包含任何“曲線對(duì)曲線”的密封，有助于形成流體動(dòng)力潤(rùn)滑膜，降低通過接觸帶的橫向泄漏，提高膨脹機(jī)效率；改善轉(zhuǎn)子的加工性能，便于采用磨削法加工，也更容易檢驗(yàn)；大轉(zhuǎn)子、低轉(zhuǎn)速，以降低噪聲和振動(dòng)，提高轉(zhuǎn)子剛性，延長(zhǎng)使用壽命；對(duì)加工精度、雜質(zhì)和油碳化物的敏感性小。為克服現(xiàn)有技術(shù)的上述不足，本實(shí)用新型采用了如下技術(shù)方案:該新型螺桿膨脹機(jī)轉(zhuǎn)子，包括陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子為雙邊非對(duì)稱型線，組成曲線為圓弧及其包絡(luò)線，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子的齒數(shù)比為6:5，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間具有間隙，以陰轉(zhuǎn)子的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間的間隙為0.10-0.14mm,其實(shí)際型線坐標(biāo)如下:
[0004]陽(yáng)轉(zhuǎn)子
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8266.3174 -116.3.125518 217.29578 -105.2198
9261,9194 -1 I δ.9506411 212.42135 -103.16777
10257.0028 -115,4054220 207,68581 -100.97731
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[0022]具體實(shí)施時(shí)，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間的間隙為0.10-0.14mm。
[0023]本實(shí)用新型與已有技術(shù)相比，由于采用了本型線使轉(zhuǎn)子間完全實(shí)現(xiàn)了“曲面對(duì)曲面”的密封，而不包含任何“曲線對(duì)曲線”的密封，有助于形成流體動(dòng)力潤(rùn)滑膜，降低通過接觸帶的橫向泄漏，提高膨脹機(jī)效率；由于完全采用了圓弧或圓弧包絡(luò)線，從而改善轉(zhuǎn)子的加工性能，便于采用磨削法加工，也更容易檢驗(yàn)；采用大轉(zhuǎn)子、低轉(zhuǎn)速設(shè)計(jì)思路，可以降低噪聲和振動(dòng)，提高轉(zhuǎn)子剛性，延長(zhǎng)使用壽命，也對(duì)加工精度、雜質(zhì)和油碳化物的敏感性相對(duì)減小。
【專利附圖】
【附圖說明】
[0024]圖1為本實(shí)用新型陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子在直角坐標(biāo)系中端面形狀示意圖。
【具體實(shí)施方式】
[0025]下面結(jié)合附圖對(duì)本實(shí)用新型的具體實(shí)施方案作詳細(xì)說明:
[0026]實(shí)施例:一種新型螺桿膨脹機(jī)轉(zhuǎn)子(參見圖)，它包括陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)為雙邊非對(duì)稱型線，組成曲線均為圓弧或圓弧包絡(luò)線，陰轉(zhuǎn)子(I)的齒數(shù)為6，陽(yáng)轉(zhuǎn)子(2)的齒數(shù)為5，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)之間的間隙為0.10-0.14mm。
[0027]以陰轉(zhuǎn)子⑴的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子⑴和陽(yáng)轉(zhuǎn)子(2)的有間隙的實(shí)際型線坐標(biāo)如下:
[0028]陽(yáng)轉(zhuǎn)子
[0029] 寸ε
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【權(quán)利要求】
1.一種新型螺桿膨脹機(jī)轉(zhuǎn)子，包括陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)為雙邊非對(duì)稱轉(zhuǎn)子型線，組成曲線為圓弧及其包絡(luò)線，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)的齒數(shù)比為6:5，陰轉(zhuǎn)子⑴和陽(yáng)轉(zhuǎn)子(2)之間具有間隙，其特征在于:以陰轉(zhuǎn)子⑴的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子⑴和陽(yáng)轉(zhuǎn)子⑵之間的間隙為0.10-0.14mm，其實(shí)際型線坐標(biāo)如下:陽(yáng)轉(zhuǎn)子
2.如權(quán)利要求1所述的一種新型螺桿膨脹機(jī)轉(zhuǎn)子，其特征在于:陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)之間的間隙為0.10-0.14mm。
【文檔編號(hào)】F01C1/16GK203978503SQ201420124814
【公開日】2014年12月3日 申請(qǐng)日期:2014年3月19日 優(yōu)先權(quán)日:2014年3月19日
【發(fā)明者】湯炎 申請(qǐng)人:浙江開山凱文螺桿機(jī)械有限公司
【專利摘要】一種新型螺桿膨脹機(jī)轉(zhuǎn)子，其結(jié)構(gòu)包括雙邊為非對(duì)稱的陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子，它們的組成曲線為圓弧及其包絡(luò)線，齒數(shù)比為6：5，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間具有間隙。本實(shí)用新型是以陰轉(zhuǎn)子的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間的間隙為0.10-0.14mm，按其實(shí)際型線坐標(biāo)制造的轉(zhuǎn)子具有“曲面對(duì)曲面”、“大轉(zhuǎn)子、低轉(zhuǎn)速”的特點(diǎn)。本實(shí)用新型與已有技術(shù)相比，具有完全實(shí)現(xiàn)“曲面對(duì)曲面”密封，從而有助于形成流體動(dòng)力潤(rùn)滑膜，降低通過接觸帶的橫向泄漏，提高膨脹機(jī)效率，改善轉(zhuǎn)子的加工、檢驗(yàn)性能；采用大轉(zhuǎn)子、低轉(zhuǎn)速設(shè)計(jì)思路后，可以降低噪聲和振動(dòng)，提高轉(zhuǎn)子剛性，延長(zhǎng)使用壽命，相對(duì)減小對(duì)加工精度、雜質(zhì)和油碳化物敏感性的優(yōu)點(diǎn)。
【專利說明】一種新型螺桿膨脹機(jī)轉(zhuǎn)子
【技術(shù)領(lǐng)域】
[0001]本實(shí)用新型涉及一種轉(zhuǎn)子，尤其涉及一種新型螺桿膨脹機(jī)轉(zhuǎn)子。
【背景技術(shù)】
[0002]螺桿膨脹機(jī)中，轉(zhuǎn)子的形狀基本上決定了螺桿膨脹機(jī)的性能，目前世界上已有的有代表性的轉(zhuǎn)子型線主要有:德國(guó)某公司的型線，瑞典某公司的型線，以及臺(tái)灣、日本等公司的型線，這些型線選取不同的曲線及其組合，由于設(shè)計(jì)取向不同，應(yīng)該說各有各的優(yōu)缺點(diǎn)?，F(xiàn)有技術(shù)存在的共同缺點(diǎn)是:轉(zhuǎn)子直徑較小導(dǎo)致轉(zhuǎn)速高，同時(shí)，會(huì)出現(xiàn)噪聲、振動(dòng)大、剛性不足，從而影響使用壽命等問題。
【發(fā)明內(nèi)容】
[0003]本實(shí)用新型的目的在于提供一種新型的螺桿膨脹機(jī)轉(zhuǎn)子，其設(shè)計(jì)取向是:轉(zhuǎn)子間完全實(shí)現(xiàn)“曲面對(duì)曲面”的密封，不包含任何“曲線對(duì)曲線”的密封，有助于形成流體動(dòng)力潤(rùn)滑膜，降低通過接觸帶的橫向泄漏，提高膨脹機(jī)效率；改善轉(zhuǎn)子的加工性能，便于采用磨削法加工，也更容易檢驗(yàn)；大轉(zhuǎn)子、低轉(zhuǎn)速，以降低噪聲和振動(dòng)，提高轉(zhuǎn)子剛性，延長(zhǎng)使用壽命；對(duì)加工精度、雜質(zhì)和油碳化物的敏感性小。為克服現(xiàn)有技術(shù)的上述不足，本實(shí)用新型采用了如下技術(shù)方案:該新型螺桿膨脹機(jī)轉(zhuǎn)子，包括陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子為雙邊非對(duì)稱型線，組成曲線為圓弧及其包絡(luò)線，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子的齒數(shù)比為6:5，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間具有間隙，以陰轉(zhuǎn)子的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間的間隙為0.10-0.14mm,其實(shí)際型線坐標(biāo)如下:
[0004]陽(yáng)轉(zhuǎn)子
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[0022]具體實(shí)施時(shí)，陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子之間的間隙為0.10-0.14mm。
[0023]本實(shí)用新型與已有技術(shù)相比，由于采用了本型線使轉(zhuǎn)子間完全實(shí)現(xiàn)了“曲面對(duì)曲面”的密封，而不包含任何“曲線對(duì)曲線”的密封，有助于形成流體動(dòng)力潤(rùn)滑膜，降低通過接觸帶的橫向泄漏，提高膨脹機(jī)效率；由于完全采用了圓弧或圓弧包絡(luò)線，從而改善轉(zhuǎn)子的加工性能，便于采用磨削法加工，也更容易檢驗(yàn)；采用大轉(zhuǎn)子、低轉(zhuǎn)速設(shè)計(jì)思路，可以降低噪聲和振動(dòng)，提高轉(zhuǎn)子剛性，延長(zhǎng)使用壽命，也對(duì)加工精度、雜質(zhì)和油碳化物的敏感性相對(duì)減小。
【專利附圖】
【附圖說明】
[0024]圖1為本實(shí)用新型陰轉(zhuǎn)子和陽(yáng)轉(zhuǎn)子在直角坐標(biāo)系中端面形狀示意圖。
【具體實(shí)施方式】
[0025]下面結(jié)合附圖對(duì)本實(shí)用新型的具體實(shí)施方案作詳細(xì)說明:
[0026]實(shí)施例:一種新型螺桿膨脹機(jī)轉(zhuǎn)子(參見圖)，它包括陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)為雙邊非對(duì)稱型線，組成曲線均為圓弧或圓弧包絡(luò)線，陰轉(zhuǎn)子(I)的齒數(shù)為6，陽(yáng)轉(zhuǎn)子(2)的齒數(shù)為5，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)之間的間隙為0.10-0.14mm。
[0027]以陰轉(zhuǎn)子⑴的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子⑴和陽(yáng)轉(zhuǎn)子(2)的有間隙的實(shí)際型線坐標(biāo)如下:
[0028]陽(yáng)轉(zhuǎn)子
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【權(quán)利要求】
1.一種新型螺桿膨脹機(jī)轉(zhuǎn)子，包括陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)為雙邊非對(duì)稱轉(zhuǎn)子型線，組成曲線為圓弧及其包絡(luò)線，陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)的齒數(shù)比為6:5，陰轉(zhuǎn)子⑴和陽(yáng)轉(zhuǎn)子(2)之間具有間隙，其特征在于:以陰轉(zhuǎn)子⑴的中心點(diǎn)為坐標(biāo)原點(diǎn)，陰轉(zhuǎn)子⑴和陽(yáng)轉(zhuǎn)子⑵之間的間隙為0.10-0.14mm，其實(shí)際型線坐標(biāo)如下:陽(yáng)轉(zhuǎn)子
2.如權(quán)利要求1所述的一種新型螺桿膨脹機(jī)轉(zhuǎn)子，其特征在于:陰轉(zhuǎn)子(I)和陽(yáng)轉(zhuǎn)子(2)之間的間隙為0.10-0.14mm。
【文檔編號(hào)】F01C1/16GK203978503SQ201420124814
【公開日】2014年12月3日 申請(qǐng)日期:2014年3月19日 優(yōu)先權(quán)日:2014年3月19日
【發(fā)明者】湯炎 申請(qǐng)人:浙江開山凱文螺桿機(jī)械有限公司
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0訪客 來自[中國(guó)] 2022年12月06日 13:03哈哈哈哈h脫光光
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